BMW

635CSi

1984In Progress

A 1984 E24 635CSi in Polaris Silver. The M30 is strong but the car needs a full recommission — cooling system, fuel delivery, and a proper suspension refresh before it sees any real miles.

Specifications
Engine
M30B35 3.5L I6
Transmission
Getrag 5-Speed Manual
Colour
Polaris Silver
Chassis
E24
Build Log — 3 Entries
acquisition

Acquisition

Picked up the 635 from a private seller in Portland. Drives but runs rough — fuel smell at idle, temp gauge climbing faster than it should. Compression test next.

coolinginspection

Cooling System Teardown

Pulled the radiator, expansion tank, and all hoses. The original plastic expansion tank had a hairline crack along the seam — classic E24 failure. Ordered an aluminium replacement and full hose kit.

fuelinspection

Fuel System Inspection

Traced the fuel smell to a cracked injector O-ring on cylinder 4. Pulled all six injectors for ultrasonic cleaning and new seals. Fuel accumulator is also weeping — sourcing a replacement.

CD 2026Every mile. Every wrench turn. Documented. — 2026